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Feasibility study and available products description

Economic benefit from 1 unit of our pyrolysis installation (tank) is 170-440 USD per day. The set can include 1 – 12 units of pyrolysis installation. It is recommended to use even number of installations. We got rid of smoke, smell and unextinguished rubber; solved the problems that had disturbed all the sanitary, fire engineering and environmental services. The operation of our boiler is followed only by the soft noise of ventilators and the obtained product conforms to the consumers’ requirements.

1 ton of waste tires can be converted into:

  • pyrolysis gas – 100 m³
  • synoil- 350-450 kg
  • carbon black – 250-300 kg
  • metal cord – 200–250 kg

The price for our mini factory is formed from those pieces of equipment which many of you may already have:

  • car to pick up tires
  • autoloader 1.5 tons
  • frame crane 1-2 tons
  • area with hard surface 500-1000 m²
  • storage containers for oil products
  • water for industrial purposes
  • personal service rooms
  • electric energy

Description of products and income from 1 ton of tires:


Unmilled carbon residue is identical to semi-coke and can be used for all kinds of fire chambers. Milled carbon residue is identical to the black carbon of ‘P803’ Grade. Black carbon is used as filler in the production of law-duty resins, technical slabs, conveying belts, etc. It can also be used as pigment for paint production. Carbon of lower quality is used in building (joints, pavement tiles, bricks, concrete products). Market price in Ukraine makes 450-645 USD/t.


Synoil is very similar to natural oil. The main componentsof it are: diesel, petrol, bituminous fraction. It can be used as stove fuel or as black oil; additive for DO - 37% ( its price is 25% lower than the price of diesel gas oil), additive for petroleum - 33%; its octane number is 130, primer (rust-preventing agent) - 30%, The price for synoil in the Ukrainian market is 0,3-0,4 USD/l. After distillation the obtained products are sold at the price from 0,6 to 1,2 USD/l..


Gasis one of the significant raw materials in Ukraine. It can be used for the operation of mini boiler stations. 100 m³ of gas is obtained from one boiler, but only 50 m³ of gas is used for the in-house needs (operation of 80 kW gas jet within 9 work hours). There is no need to mention the price for gas.

Metal cordis sold as scrap metal or as binding wire after burning. The price for it makes 0,15-0,5 USD/kg..


Collection of tires for recycling. In average the prices in Ukraine make 0,3-0,6 USD/pcs. for light tires, 0,6-1,2 USD/pcs. for trucks tires or 50 USD/t. Many enterprises will be relieved when you rescue them from waste tires.


 
Грохот (отделение металла от техуглерода) Горелка Система ректификации и стабилизации давления+емкости для ГСМ Борт шины ВЫГРУЗКА МЕТАЛЛОКОРДА Борторезный станок Корзина Упакованый техуглерод Установка пиролиза (блок из 4-х штук) Маятниковая пила
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