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In 2011 the following changes were applied to the installation:
- the KPI of the installation was increased
- the service life of the pyrolysis installation was increased
- condensation and gas purification were improved
- charcoal filter was substituted with a more reliable water filter
- installation works continuously
- guaranteed volume of recycling is 1 ton/day
- cooling of carbon residue is provided in the retort
The set of the equipment can consist of pyrolysis installation (reactor) where the pyrolysis process takes place, condensation system, where steam and gas mixture is converted into liquid fraction and also from the set of piping. One reactor can have 0,5 t of non-prepared rubber or 0,8 t of prepared one. Products obtained in the result of the recycling surpass all the analogs which exist nowadays on the market of the CIS. Additionally the installation can be equipped with extra facilities which make the operation easier and allow further processing of obtained products which increases profitability.
We recommend our clients to install even number of pyrolysis installations, i.e. 2,4-12 units as the residues of extra pyrolysis gas can be used to start the next reactor.
Further (in table 1) please find out the main technical data of the installations:
Table 1
No.
|
Item |
UM |
Value for ITR-01-12 |
| 1 |
Productivity by raw materials (2 shifts) |
t/day |
1-12 |
| 2 |
Energy consumption |
kW/hour |
0,5-6 |
| 3 |
Production Cycle |
h/day |
10-11 |
| 4 |
Maintenance staff |
p |
2-8 |
| 5 |
Necessary space*; h=7 |
m² |
70-1000 |
Since 2011 a new set of the installation called “ECO” has been introduced. Its productivity by raw materials is 1 t/day. Please find the set of this installation in table 2 below:
Table 2
No.
|
Item, composition of the set, energy consumption |
No. of pcs. |
| 1 |
Pyrolysis installation |
1 |
| 2 |
Retorts |
2 |
| 3 |
Temperature modes control system 0,15 kW |
1 |
| 4 |
gas-jet 0,35 kW |
1 |
| 5 |
Tar vaporizer (primary condensation) |
1 |
| 6 |
Rectification tower |
1 |
| 7 |
Water filter |
1 |
| Price for the «ECO» installation is 21 800 Euro |
- Supervised installation and education are included into the cost of the equipment. The warranty period is 12 months, except for purchased details.
- The price does not include containers, lifting mechanism, piping
The abovementioned set is the basis for installation of any productivity (1-12 t), i.e. the quantity of the components can increase depending on the amount of tons of converted raw materials. . Additionally the installation can be equipped with extra facilities and also with equipment for processing of products obtained in the result of the pyrolysis process. Please find more information about the given equipment in table 3
Table 3
No.
|
Item, energy consumption |
Price, Euro/pcs |
Description |
| 1 |
Борторезный станок; 2,5 кВт |
1 400 |
Is used for closer packing of raw materials into retort (+35%) |
| 2 |
Scissors for tire bead cutting; 5,5 KW |
6 200 |
| 3 |
Sieving machine with the magnetic separation system; 3KW |
10 400 |
Automatic separation of carbon residual from metal |
| 4 |
System of steam and gas allocation * |
from 800 |
Heat-insulated line tube with flanges |
| 5 |
System of synoil pumping. With the line tube |
2 600 |
Automatic removal of liquid fraction from condensation system into loading containers. |
| 6 |
Loading container from 10 m³ |
from 2000 |
Volume of containers is 10, 25 & 50 m³ |
| 7 |
Law-dispersive grinder (0-120 μm) |
9 200 |
Obtaining of black carbon quality fraction |
| 8 |
System of synoil distillation |
8 600 |
Distillatory vessel with. Is used for separation into good quality fractions. |
| 9 |
Mechanism for retort lifting |
from 2000 |
Telpher. Frame crane. Overhead crane. Carrying capacity from 1,5 t. |
On the basis of the abovementioned equipment, development and installation of equipment for complex recycling of tires is possible.
This equipment can also be used for recycling of any waste products containing polymers, oil products, etc. Obtained products are: liquid fuel fraction, carbon and non-organic residue.
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